Why is the horizontal structure commonly more advantageous than the vertical structure when hot forming the head of long shaft parts

    In the process of hot forming the head of long shafts like big bolts etc, there are indeed some advantages of using a horizontal structure compared to a vertical structure in the equipment, especially in the application of automatic forging lines. We can analyze the advantages of horizontal structures from the following aspects.

     Certainly, here is the translation of the advantages of using horizontal structures over vertical ones for the hot forging of the heads of long shaft parts, especially in automated production lines:

1. Space Constraints: Horizontal structures are less limited by the height of the die installation, making them particularly suitable for the forming of long and slender shaft parts, which allows for more flexible equipment layout.

2. Die Design: The horizontal forging process can use an axially split die structure or multi-station die, which helps to achieve precision forging without flash, reducing subsequent cleaning work.

3. Operation Convenience: Horizontal structures facilitate automated loading and unloading, simplifying clamping, and positioning processes, and integrating more easily with automated equipment such as robotic arms or manipulators.

4. Safety: In horizontal structures, the lower position of the parts and dies reduces the risk of workplace hazards, thus lowering the risk of injury to operators during the production process.

5. Equipment Stability: The low center of gravity of horizontal equipment contributes to greater operational stability, ensuring processing accuracy and extending equipment life.

6. Production Efficiency: Horizontal structures may reduce die change time and increase production efficiency through higher levels of automation.

7. Maintenance and Repair: Horizontal structures make it easier to access components, simplifying maintenance and repair work without the need for high-altitude operations.

8. Equipment Compatibility: Horizontal structures occupy less vertical space, making them easier to integrate with existing production lines and other equipment, helping to optimize production layout and reduce disruption to existing production processes.

9. Cost-effectiveness: Although the molds for horizontal structures may be more complex, the long-term benefits of reduced cleaning work, improved safety, and increased production efficiency may result in higher cost-effectiveness.

10. Adaptability: Horizontal structures may be more suitable for specific types of long shaft parts, especially those that require high precision and stability.

   It is in vital to take into account a variety of elements, including cost-effectiveness, part qualities, and unique manufacturing requirements, while deciding between horizontal and vertical structures. Selecting the best structure can optimize both production efficiency and product quality, since each structure has benefits and scenarios that are appropriate to it.