D30-D60 Steel Ball Skew Rolling Machine

Product parameters

Project D30 D40 D50 D60
Blank nominal diameter(mm) 20 25 30 25 30 40 30 40 50 40 50 60
Ball theory diameter(mm) 20.8 26 31.2 26 31.2 41.6 31.2 41.6 52 41.6 52 62.4
Theoretical weightKg 0.037 0.072 0.125 0.072 0.125 0.296 0.125 0.296 0.578 0.296 0.578 0.999
Productivity(n/min) 110 110 110 110 110 85 110 85 75 85 75 70
Hourly production(Kg) 244 477 824 477 824 1509 824 1509 2601 1509 2601 4194
Number of steel balls Per/T 27036 13842 8011 13842 8011 3379 8011 3379 1730 3379 1730 1001
Per day production (T)8 hours 2 3.8 6.6 3.8 6.6 12.1 6.6 12.1 20.8 12.1 20.8 33.6
Monthly Production (T)25 days/month 49 95 165 95 165 302 165 302 520 302 520 839
Annual production (T) 12 months/year 586 1144 1977 1144 1977 3622 1977 3622 6242 3622 6242 10067
Motor power for Skew rolling machine(Kw) 37 90 132 200
Heating furnace power(KW) 300 500 900 1500
IF furnace body power 20 30 25 40 40 50 40 50 60
Motor power for Adjustable motor N/A N/A N/A N/A
Adjustment method Manual Manual Manual Manual
Form of isothermal machine (screw type, cylinder type, scraper   type) Scraper Scraper Skew Skew
Motor power for Isothermal machine(Kw) 1.5 1.5 2.2 2.2
Form of Lifting machine    (screw type, cylinder type, scraper type) Scraper Scraper Skew Skew
Motor power for Lifting machineKw) 1.5 1.5 2.2 2.2
Form of Quenching machine (screw type, cylinder type, scraper   type) Roller Roller Roller Roller
Motor power for Quenching machine 0.75 0.75 0.75 0.75
Form of Annealing Stove(Pit furnace , Box furnace) N/A N/A N/A Pit furnace
Numbers of Annealing StoveSet N/A N/A N/A 4
Motor power for Annealing Stove(Kw) N/A N/A N/A 500


Hot-rolled steel ball production line Introduction

Steel ball skew rolling mill machine use spiral hole typed mold by skew-roll forming process to produce wear-resistant steel ball, bearing steel ball and other metal balls. It can also be used to produce other rotating body parts such grinding steel bar. The principle sketch of skew rolling process as below:

                                             

The Skew rolling mill machine used semi-closed body frame, the frame has good rigidity, compact structure, convenient mold changing, easy adjustment and high precision of rolling products. The complete machine consists of main motor, reducer, universal coupling, skew rolling mill machine, induction heating furnace, control cabinet and other parts. With high production efficiency, high material utilization, product quality and other advantages. Grinding ball production line structure as shown:


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