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Hot-forging NC Synchronous Manipulator

As a special manipulator for producing various specifications of large nuts, washers and cylinder liners by semi-automatic method, the structure of which mainly includes the following parts:
1. Manipulator: including servo motor, screw rod, ball screw pair, PLC, encoder, air valve, cylinder, etc.
2. Die: including blank mechanism, upper and lower base, upper and lower plates, guide pins, discharge mechanism, etc. (this is a set of trial die which only for trial production, we will provide the design to our customer, so our customer can make the die locally. )
3. Forging ejection system: including ejection pins, pull rods, supporting blocks, etc.
Availability:
Quantity:
  • SmartSmith

Introduction of Equipment:

As a special manipulator for producing various specifications of large nuts, washers and cylinder liners by semi-automatic method, the structure of which mainly includes the following parts:

1. Manipulator: including servo motor, screw rod, ball screw pair, PLC, encoder, air valve, cylinder, etc.

2. Die: including blank mechanism, upper and lower base, upper and lower plates, guide pins, discharge mechanism, etc. (this is a set of trial die which only for trial production, we will provide the design to our customer, so our customer can make the die locally. )

3. Forging ejection system: including ejection pins, pull rods, supporting blocks, etc. 

Hot-forging NC synchronous manipulator


Hot-forging NC synchronous manipulator 1


List of Out-sourcing Accessories

NO.# Description Brand Origin
1 Servo moto DELTA SHANGHAI
2 Screw pair GETN TAIWAN
3 Linear guide TBI TAIWAN
4 Encoder OMRON GERMANY
5 Touch Screen XNJE WUXI
6 PLC MITSUBISHI JAPAN
7 Cylinder AIRTAC TAIWAN
8 Air valve MAC USA
9 Air filter AIRTAC TAIWAN
10 Automatic oil pump HERG FOSHAN
11 Volume type oil separator HERG FOSHAN


ID

Model

Adaptable press

Stroke speed

 

Output per minute

Opposite side size of hex nut

Height of product

Packing carton size (mm)

Gross weight

1

KS150

80tons

60/min

≤42

S≤36mm

≤40mm

1500X1250X980

1300Kg

2

KS170A

125tons

60/min

≤42

S≤41mm

≤45mm

1670X1300X980

1450Kg

3

KS170B

160tons

55/min

≤40

S≤50mm

≤45mm

1670X1300X980

1500Kg

4

KS220

200tons

50/min

≤35

S≤60mm

≤50mm

1900X1600X980

2000Kg

5

KS250

250tons

45/min

≤30

S≤70mm

≤55mm

2500X1600X980

2500Kg

Note: 

1. The above data are for reference only. We are in the process of continuous improvement. Please contact us for the latest technical information.

2. Punch pressure calculation is based on standard hex nut, material as 45# steel.


The Characteristics of KS Series Manipulator

1. High production efficiency       

  Manipulator frequency can reach 50 times per minute, suitable for JH21 and JF21 series open-type punch press, manual and automatic control can be switched, high production efficiency.

2. Easy to operate

  The manipulator is adjusted on the touch screen, controlled by a button. Do not need to remove the clamps of manipulator when replacing the die. Easy to replacing the clamps and die, time-saving and labor-saving.            

3. Multi-function

  Single-action and double-action are optional. The Single-action state is that the press produces one finished product per twice punch actions, which is suitable for forging larger specifications of products. The double-action state is that the press produces one finished product per one punch action, which is suitable for producing smaller specifications of products. The manipulator can move the clamps first, and then the punch action, this is suitable for the production of products with high height (height < 80mm for KS170-160B).

4. High reliability and easy maintenance:

  The core equipment is mature design after years of production practice, the core control components are imported components, long service life, low failure rate. With alarm function, the manipulator is connected with the emergency stop line of the press, and some faults can be stopped by alarm. The cause of fault is easy to detect and easy to maintain. More than 300 sets are installed and used in mainland China, and exported to Indonesia, Romania and Kazakhstan, etc., widely praised for its stable and reliable operation. 


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CONTACT INFO

 Tel:0086-574-27825625
 E-mail:
larry@smartsmith.cn
Jenny@smartsmith.cn
  Phone:
0086-13989315283
(Ms.Jenny Zhang)
  Add:Room 603,Building 18,Pan Asian Center, Duantang East Road, Ningbo, Zhejiang, China

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