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SmartSmith
Introduction of Equipment:
As a special manipulator for producing various specifications of large nuts, washers and cylinder liners by semi-automatic method, the structure of which mainly includes the following parts:
1. Manipulator: including servo motor, screw rod, ball screw pair, PLC, encoder, air valve, cylinder, etc.
2. Die: including blank mechanism, upper and lower base, upper and lower plates, guide pins, discharge mechanism, etc. (this is a set of trial die which only for trial production, we will provide the design to our customer, so our customer can make the die locally. )
3. Forging ejection system: including ejection pins, pull rods, supporting blocks, etc.
List of Out-sourcing Accessories
NO.# | Description | Brand | Origin |
1 | Servo moto | DELTA | SHANGHAI |
2 | Screw pair | GETN | TAIWAN |
3 | Linear guide | TBI | TAIWAN |
4 | Encoder | OMRON | GERMANY |
5 | Touch Screen | XNJE | WUXI |
6 | PLC | MITSUBISHI | JAPAN |
7 | Cylinder | AIRTAC | TAIWAN |
8 | Air valve | MAC | USA |
9 | Air filter | AIRTAC | TAIWAN |
10 | Automatic oil pump | HERG | FOSHAN |
11 | Volume type oil separator | HERG | FOSHAN |
Introduction of Equipment:
As a special manipulator for producing various specifications of large nuts, washers and cylinder liners by semi-automatic method, the structure of which mainly includes the following parts:
1. Manipulator: including servo motor, screw rod, ball screw pair, PLC, encoder, air valve, cylinder, etc.
2. Die: including blank mechanism, upper and lower base, upper and lower plates, guide pins, discharge mechanism, etc. (this is a set of trial die which only for trial production, we will provide the design to our customer, so our customer can make the die locally. )
3. Forging ejection system: including ejection pins, pull rods, supporting blocks, etc.
List of Out-sourcing Accessories
NO.# | Description | Brand | Origin |
1 | Servo moto | DELTA | SHANGHAI |
2 | Screw pair | GETN | TAIWAN |
3 | Linear guide | TBI | TAIWAN |
4 | Encoder | OMRON | GERMANY |
5 | Touch Screen | XNJE | WUXI |
6 | PLC | MITSUBISHI | JAPAN |
7 | Cylinder | AIRTAC | TAIWAN |
8 | Air valve | MAC | USA |
9 | Air filter | AIRTAC | TAIWAN |
10 | Automatic oil pump | HERG | FOSHAN |
11 | Volume type oil separator | HERG | FOSHAN |
ID | Model | Adaptable press | Stroke speed
| Output per minute | Opposite side size of hex nut | Height of product | Packing carton size (mm) | Gross weight |
1 | KS150 | 80tons | 60/min | ≤42 | S≤36mm | ≤40mm | 1500X1250X980 | 1300Kg |
2 | KS170A | 125tons | 60/min | ≤42 | S≤41mm | ≤45mm | 1670X1300X980 | 1450Kg |
3 | KS170B | 160tons | 55/min | ≤40 | S≤50mm | ≤45mm | 1670X1300X980 | 1500Kg |
4 | KS220 | 200tons | 50/min | ≤35 | S≤60mm | ≤50mm | 1900X1600X980 | 2000Kg |
5 | KS250 | 250tons | 45/min | ≤30 | S≤70mm | ≤55mm | 2500X1600X980 | 2500Kg |
Note:
1. The above data are for reference only. We are in the process of continuous improvement. Please contact us for the latest technical information.
2. Punch pressure calculation is based on standard hex nut, material as 45# steel.
ID | Model | Adaptable press | Stroke speed
| Output per minute | Opposite side size of hex nut | Height of product | Packing carton size (mm) | Gross weight |
1 | KS150 | 80tons | 60/min | ≤42 | S≤36mm | ≤40mm | 1500X1250X980 | 1300Kg |
2 | KS170A | 125tons | 60/min | ≤42 | S≤41mm | ≤45mm | 1670X1300X980 | 1450Kg |
3 | KS170B | 160tons | 55/min | ≤40 | S≤50mm | ≤45mm | 1670X1300X980 | 1500Kg |
4 | KS220 | 200tons | 50/min | ≤35 | S≤60mm | ≤50mm | 1900X1600X980 | 2000Kg |
5 | KS250 | 250tons | 45/min | ≤30 | S≤70mm | ≤55mm | 2500X1600X980 | 2500Kg |
Note:
1. The above data are for reference only. We are in the process of continuous improvement. Please contact us for the latest technical information.
2. Punch pressure calculation is based on standard hex nut, material as 45# steel.
The Characteristics of KS Series Manipulator
1. High production efficiency
Manipulator frequency can reach 50 times per minute, suitable for JH21 and JF21 series open-type punch press, manual and automatic control can be switched, high production efficiency.
2. Easy to operate
The manipulator is adjusted on the touch screen, controlled by a button. Do not need to remove the clamps of manipulator when replacing the die. Easy to replacing the clamps and die, time-saving and labor-saving.
3. Multi-function
Single-action and double-action are optional. The Single-action state is that the press produces one finished product per twice punch actions, which is suitable for forging larger specifications of products. The double-action state is that the press produces one finished product per one punch action, which is suitable for producing smaller specifications of products. The manipulator can move the clamps first, and then the punch action, this is suitable for the production of products with high height (height < 80mm for KS170-160B).
4. High reliability and easy maintenance:
The core equipment is mature design after years of production practice, the core control components are imported components, long service life, low failure rate. With alarm function, the manipulator is connected with the emergency stop line of the press, and some faults can be stopped by alarm. The cause of fault is easy to detect and easy to maintain. More than 300 sets are installed and used in mainland China, and exported to Indonesia, Romania and Kazakhstan, etc., widely praised for its stable and reliable operation.
The Characteristics of KS Series Manipulator
1. High production efficiency
Manipulator frequency can reach 50 times per minute, suitable for JH21 and JF21 series open-type punch press, manual and automatic control can be switched, high production efficiency.
2. Easy to operate
The manipulator is adjusted on the touch screen, controlled by a button. Do not need to remove the clamps of manipulator when replacing the die. Easy to replacing the clamps and die, time-saving and labor-saving.
3. Multi-function
Single-action and double-action are optional. The Single-action state is that the press produces one finished product per twice punch actions, which is suitable for forging larger specifications of products. The double-action state is that the press produces one finished product per one punch action, which is suitable for producing smaller specifications of products. The manipulator can move the clamps first, and then the punch action, this is suitable for the production of products with high height (height < 80mm for KS170-160B).
4. High reliability and easy maintenance:
The core equipment is mature design after years of production practice, the core control components are imported components, long service life, low failure rate. With alarm function, the manipulator is connected with the emergency stop line of the press, and some faults can be stopped by alarm. The cause of fault is easy to detect and easy to maintain. More than 300 sets are installed and used in mainland China, and exported to Indonesia, Romania and Kazakhstan, etc., widely praised for its stable and reliable operation.
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