CNC Full Hydraulic Die Forging Hammer

Model  /  Item	Numerical   control hydraulic close die forging hammer
	C92K     -6.3	C92K     -8	C92K     -10	C92K     -12.5	C92K     -16	C92K     -20	C92K     -25	C92K     -31.5	C92K     -40	C92K     -50	C92K     -63	C92K     -80	C92K     -100	C92K     -125	C92K     -160
Hit energy (KJ)	6.3	8	10	12.5	16	20	25	31.5	40	50	63	80	100	125	160
Rated wight of the falling part (Kg)	430	540	680	860	1080	1350	1700	2150	2700	3400	4300	5400	6800	8500	10800
Max hit number (/min)	152	145	138	129	122	123	113	100	98	98	98	92	81	70	70
Hit stroke (mm)	380~555	395~570	405~580	420~620	435~635	455~665	470~685	490~755	510~790	530~775	550~805	570~835	595~885	615~920	640~960
Oil Work Pressure(Mpa)	20	20	20	20	20	20	20	20	20	20	20	20	20	20	20
Main motor Power (Kw)	30	30	30	37	45	55	75	75	90	2x75	2x75	2x90	2x90	2x110	3x90
Machine weight (kg)	15000	15000	15000	19000	24000	30000	41000	46000	58000	80000	94000	11600	14100	18900	23500

Note: Due to the continuous improvement and development of our products, the structure and parameters of our products are subject to change without notice. The specific technical parameters are subject to documents provided with equipment. If you have any questions, please contact our technical support.

Contrast Table of Electro-hydraulic Hammer and   Traditional Hammer
Serial No.	Steam/air hammer	Full hydraulic electric hydraulic hammer
1	Energy efficiency is 1-3%, even   as low as 0.2%. High cost.	Energy efficiency reach 20%-30%. Low cost.
2	Using coal (or electricity) as   energy source, compressed steam (or air) as medium	Using electricity as energy   source, hydraulic oil as medium
3	The strike energy comes from the   work done by compressed steam or air and the work done by gravity of the   falling part.	The strike energy comes from the   work done by high-pressure oil and the work done by gravity of the falling   part.
4	Gas leakage	No oil and gas channeling, high   service life of hammer rod seal.
5	Shortage and instability of   strike energy	Stroke Energy is full and stable
6	Big noise, environmentally   unfriendly	Small noise, environmentally   friendly
7	The air compressor must be   opened before opening the equipment.	Start and stop at any time
8	Poor working environment	Good working environment

Upgrading by Full Hydraulic Power Head

Our company's full hydraulic hammer power head system includes full hydraulic power head, hydraulic station, gas cylinder group, electrical control cabinet and corresponding oil and gas connection pipeline. It is suitable for the upgrading of steam hammer, pneumatic hammer and old hydraulic hammer. By retaining the anvil block and the hammer frame of the original hammer, reforming the X guide rail and installing a new full hydraulic power head system, the old hammer becomes a full hydraulic hammer with advanced performance, small investment, short cycle and high benefit.

 

                  Full hydraulic power head                                                                   Hydraulic station

The advantages after upgrading are as follows:

 

1. Hit energy is large, hit speed is fast and frequency is high.

 

Using 12.5-14 MPa high pressure oil, personalized design can be used to increase the impact energy by more than 20% on the basis of the original hammer, and the speed is fast. Short stroke design can be used to achieve higher strike frequency.

 

2. Simple structure, the failure rate is very low and the maintenance is convenient.

 

The power head adopts tubeless integrated valve body, which has simple structure, low overall maintenance frequency and avoid oil and gas channeling.

 

3. Low energy consumption, energy saving and environmental protection.

 

Accurate impact energy control and advanced hydraulic system design greatly reduce the noise and energy consumption of forging hammer.

 

4. Light operation, low labor intensity and low cost.

There are a variety of strike modes, responsive, programmable strike can be achieved, easy to operate, reduce the labor intensity of workers. Cancel air compressor, reduce maintenance cost and manpower.

 

5. High safety.

The power head has a special shock absorption system, which greatly reduces the impact force of the hammer when it returns quickly. Multiple safety designs in whole hydraulic system.

 

6. Upgrading cycle is short, investment is small and benefit is high.

Upgrading of steam/air forging hammer with power head for full hydraulic hammer saves time and money, and reduces energy consumption by 40-50% compared with the original hammer. The number of motor units put into operation can be selected according to the working conditions, which is more energy-saving and benefit obviously.

Processing and assembly site of our company：

  

 

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